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In fact, a well programmed automated welding system will provide highly consistent weld quality almost indefinitely. The automation of travel speed, current and other key variables reduces the likelihood of human error in the welding process, delivering consistent, repeatable weld profiles. Perfecting one’s welding technique to deliver repeatable high-quality welds requires time, practice and in-depth technical knowledge.Īutomating welding processes has the potential to provide enormous gains, in terms of productivity, profitability and quality. Not just anyone can pick up a welding torch and perform a strong, durable weld that is free from cracking, spatter, undercut, porosity and erratic beads. This is particularly true of labour-intensive welding techniques (such as TIG / GTAW and gas metal arc welding ), as well as complex, sensitive welding techniques (such as hybrid laser arc welding and laser beam welding).
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The skill level of the welder is an important factor in the delivery of high-quality welds.
#TIG WELDING TECHNICS MANUAL HOW TO#
To drill down on these key factors a little more, we’ve compiled 10 tips on how to improve the quality of your welding processes. High-quality welding is built on a foundation of skilled labour, cleanliness, preparation, correct storage of consumables and materials, the type of welding and the type of gas used, as well as the integration of automation into job planning. With the right processes in place, you should be able to consistently deliver strong, durable welds that are free from cracking, distortion, spatter, undercut, porosity and erratic beads. Superior quality welding processes deliver two distinct competitive advantages: weld integrity and welding repeatability.